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DELMIA Apriso

Transform global production operations to achieve and sustain operational excellence
MEMKO > Software > DELMIA > DELMIA Apriso

DELMIA Apriso

The right part, the right material, the right machine, the right skilled work, and the right tools, at the right time with a digital MES solution

 

DELMIA Apriso is a Manufacturing Execution System with extended capabilities in Quality, production control, Warehouse, Plant Maintenance and integration to equipment and business application (IoT).

 

Apriso is a highly configurable solution that can be deployed, modified and extended specifically for your business needs. Within the ISA-95 hierarchy model Apriso sits at level 3, filling the gap between level 4 business planning & logistics such as ERP and the level 1&2 equipment connections from process control systems and hardware sensor. The solution allows rich management capabilities and end-to-end visibility and control for manufacturing efficiency.

 

 

Success Story

Read about one company's journey in implementing DELMIA Apriso

Autoliv

Autoliv sought to better manage quality and material flows, achieve greater traceability and drive consistent, lean continuous improvement across all of its manufacturing plants. 

The company is deploying Dassault Systèmes’ DELMIA Apriso with an ERP rollout – a solution internally known as “ACE” to improve and harmonize operational and commercial business processes into one integrated system.

Better visibility into materials, workflows and processes has been achieved, helping the company to improve productivity, enhance global traceability and standardize global process improvement

The quality advantage (with ACE) is we have better access to traceability data and batch tracing at the line. A big advantage of this ACE project for the plant is we have integrated, real-time information flow. Reaction time has been cut short very much. Data transference is much better than we had before

— Bernhard Herrmann,
Plant Manager ASG, Autoli

Global Manufacturing Suite

DELMIA Apriso Global Manufacturing Suite provides global management of processes, performance, and visibility, magnifying the impact of operational improvements across the whole enterprise.

DELMIA Global Manufacturing Suite

Global Process Manager

The DELMIA Apriso Global Process Manager gives you the power to manage and control manufacturing excellence on a global scale. Leading manufacturers are using this application to implement standardized manufacturing processes and manage best-practices globally to continuously improve responsiveness to changing market conditions, quality demands and supplier constraints.

Manufacturing Process Intelligence

Manufacturing Process Intelligence (MPI) gives you broad, real-time visibility to shorten cycle time, reduce scrap and rework, increase quality, and achieve better schedule adherence. MPI dramatically reduces the time and cost of collecting and aggregating operational data. It provides a global view for plant supervisors, production engineers, and analysts with KPIs derived from manufacturing data.

Global Traceability

DELMIA Apriso Global Traceability consolidates detailed product, genealogy and event data from multiple plants and systems into a single, global repository. Combined with a global manufacturing platform that utilizes native Business Process Management (BPM) capabilities, Global Traceability provides a flexible and adaptive application that can fit into any IT environment.

Global Containment Manager

DELMIA Apriso Global Containment Manager provides full control of rapid response to quality issues on a global basis by helping to identify and contain suspect parts until an investigation is conducted and a corrective action is taken. DELMIA Apriso Global Containment Manager serves first and foremost to help protect your brand and improve customer satisfaction.

Production

DELMIA Apriso Production enables manufacturing excellence in the modern production environment by seeing beyond the four walls to the entire product supply network.

DELMIA Production

Dispatching Board

The DELMIA Apriso Dispatching Board allows you to make rapid schedule adjustments that are delivered automatically to all relevant stations on the plant floor. The result: enhanced real-time operations management to reduce costs and improve efficiencies.

Just-in Sequence

DELMIA Apriso Just-in-Sequence lets planners adjust schedules in real-time, inserting and removing items to adapt to changes in demand and shop floor events and helps improve manufacturing efficiency by identifying, measuring and eliminating waste not only on the shop floor, but anywhere it is found in your manufacturing sites.

Production Intelligence Pack

DELMIA Apriso Production Intelligence Pack delivers access to comprehensive, real-time visibility and historical analytics into production, in and across plants. Offering pre-configured production analytics, reports, dashboards and Key Performance Indicators (KPIs), Production Intelligence Pack provides ready-to-use order and production based reporting and analytics that cover 200+ indicators, such as order adherence, operation duration and first pass yield reporting.

Machine Intelligence Pack

DELMIA Apriso Machine Intelligence Pack offers comprehensive, real-time visibility and historical analytics into equipment, in and across plants. Offering pre-configured dashboards and Key Performance Indicators (KPIs), Machine Intelligence Pack delivers ready-to-use, equipment-based reporting and analytics covering 70+ indicators such as OEE, cycle time performance and Good-Scrap-Failed reporting.

Machine Integrator with IIot Capability

DELMIA Apriso Machine Integrator drives increased performance, customer satisfaction, and responsiveness in real-time by connecting DELMIA Apriso applications with Edge Computing. In use with many manufacturers, OPC UA is a reliable approach to connecting factories to the world of IIoT.

Complex Assembly Production Operator Role

DELMIA Apriso Complex Assembly Production Operator Role provides a powerful solution to effectively and efficiently execute production orders and to track all required details. It’s a solution designed to support the unique requirements of assembly operators in complex assembly manufacturing environments such as aerospace or industrial equipment

Production Supervisor Role

DELMIA Apriso Production Supervisor Role is designed for the unique production supervision requirements in complex assembly manufacturing environments such as Aerospace & Defence or Industrial Equipment. It enables production supervisors to deliver greater production efficiency and effectiveness while improving on-time delivery.

Warehouse

DELMIA Apriso Warehouse goes beyond traditional Warehouse Management Systems by providing a unified solution for synchronizing inventory management with production, resulting in vastly improved inventory accuracy and manufacturing efficiencies.

Warehouse

Dispatching Board

With the DELMIA Apriso Dispatching Board plant managers, supervisors and planners have a real-time visualization of production schedules. It ultimately enhances operations management by monitoring manufacturing activity and work order progress and resource utilization. Manufacturers can make fast decisions regarding unplanned events and changes in production schedules

Just-in Sequence

DELMIA Apriso Production and DELMIA Apriso Warehouse work together to enable Just-in-Time manufacturing, sequenced assembly and shipping to eliminate idle inventory, reduce waste and increase efficiency. These techniques are widely used to improve inventory accuracy and achieve a Lean material flow for greater inventory management control.

Warehouse Intelligence Pack

DELMIA Apriso’s Warehouse Intelligence Pack offers comprehensive, real-time visibility and historical analytics into warehouse performance, in and across plants. It monitors all warehouse activities, including both internal operations such as picking and assembly, and external-facing operations such as vendor and customer interactions.

Logistics Intelligence Pack

DELMIA Apriso Logistics Intelligence Pack offers comprehensive, real-time visibility and historical analytics into logistics operations, in and across plants. Manufacturers can benefit from faster visibility into logistics performance across organizations, products, locations, time periods, and many other filters.

Quality

DELMIA Apriso Quality puts you back in control of your quality program – across the distributed environment you now operate.

Quality

Quality Planning

Create plans in DELMIA Apriso Quality Planning, or an external system, and this comprehensive quality assurance software manages the master planning data and controls execution on the plant floor, tightly coordinated with production, maintenance and warehouse operations through DELMIA Apriso’s unified database.

Quality Execution System

DELMIA Apriso Quality Execution supports Six Sigma and other manufacturing quality assurance initiatives. Build quality activities directly into production processes and material management flows so that quality control plans can be implemented and enforced at every facility of your enterprise.

Issue Management

DELMIA Apriso Issue Management is an enterprise solution that leverages DELMIA Apriso’s unified data model and spans the wide footprint of manufacturing. It allows quick identification of root causes and corrective actions, accelerating resolution on any event that might disrupt or hinder objectives – from maintaining high quality standards to implementing continuous improvement initiatives across any part of manufacturing operations.

Containment Management

DELMIA Apriso Containment Manager lets you hold and contain suspects from raw materials through Work-in-Process (WIP) or finished goods, regardless of where they are in your operations. Interlocking traceability identifies exactly what products, components or production processes are affected to suspend further activity, preventing the problem from widening. A graphical user interface allows monitoring of the full quality containment process until final resolution of the issue.

Global Containment Manager

DELMIA Apriso Global Containment Manager provides full control of rapid response to quality issues on a global basis by helping to identify and contain suspect parts until an investigation is conducted and a corrective action is taken. As a key element of your quality improvement strategy and overall quality management system, DELMIA Apriso Global Containment Manager serves first and foremost to help protect your brand and improve customer satisfaction.

Quality Intelligence Pack

Quality Intelligence Pack provides quality managers with an out-of-the-box manufacturing analysis capability to help find, investigate and solve key quality issues throughout the manufacturing process. With this Intelligence Pack, analyse all facets of operations to minimize costly defects, maximize effectiveness of Quality Control staff and machines, and maintain rapid-response containment capabilities at all times.

3D Visual Quality Defect Tracking

A native component within DELMIA Apriso Quality, 3D Visual Quality Defect Tracking (3DvQDT) helps speed up defect reporting with greater accuracy and adds a powerful new visual level to your analysis, enhancing quality reviews and improving root cause analysis.

Maintenance

DELMIA Apriso Maintenance works in close coordination with other DELMIA Apriso applications so you can more effectively manage maintenance to minimize disruptions and maximize uptime within your manufacturing environment.

Maintenance

Dispatching Board

The Dispatching Board, bolstered by digital continuity, allows you to make adjustments in real-time, using drag and drop controls to instantly update schedules and redirect activities. The result: enhanced real-time operations management to reduce costs and improve efficiencies.

Machine Intelligence Pack

DELMIA Apriso Machine Intelligence Pack offers comprehensive, real-time visibility and historical analytics into equipment, in and across plants. Offering pre-configured machine analytics, reports, dashboards and Key Performance Indicators (KPIs), Machine Intelligence Pack delivers ready-to-use, equipment-based reporting and analytics covering 70+ indicators such as OEE, cycle time performance and Good-Scrap-Failed reporting.

Maintenance Intelligence Pack

DELMIA Apriso Maintenance Intelligence Pack offers comprehensive, real-time visibility and historical analytics into maintenance activities and performance, in and across plants. It provides a baseline for labour and repair reporting that can be leveraged on a global, enterprise-wide scale. Compare activities, response times and results – and correlate them to related activities in production.

Maintenance Nomad Mode

DELMIA Apriso Maintenance, nomad mode, provides the essential capabilities for maintenance management, including the ability to schedule preventive maintenance, manage maintenance calendars, respond quickly to unplanned down time, and manage parts and spares.

Time and Labour

DELMIA Apriso Time & Labour supports manufacturing excellence by tightly linking labor tracking to plant activities – not only production, but also warehouse, maintenance and quality in a total paperless manufacturing environment.

Time and labour

Time and Labour Intelligence Pack

DELMIA Apriso Time and Labour Intelligence Pack offers comprehensive, real-time visibility and historical analytics into employee performance, in and across plants. Offering pre-configured employee and labour analytics, reports, dashboards and Key Performance Indicators (KPIs), Time & Labour Intelligence Pack delivers ready-to-use, labour-based reporting and analytics covering 80+ indicators such as overall labour efficiency, labour per product and employee productivity reporting.

MPI Lite

DELMIA Apriso MPI Lite provides real-time analytics and reporting are critical to maintaining efficient, competitive plant operations and identifying areas for continuous process improvement.

MPI Lite

DELMIA Apriso MPI Lite is a packaged reporting analytics solution designed for the needs of plant management. Any plant can now perform sophisticated analytics and reporting previously only available from an enterprise solution. It’s designed specifically for manufacturing analytics and reporting, based on near real-time data from the plant floor and built on years of experience.

Manufacturing Process Intelligence

DELMIA Apriso Manufacturing Process Intelligence gives you broad, real-time visibility to shorten cycle time, reduce scrap and rework, increase quality, and achieve better schedule adherence.

Manufacturing process intelligence

Executive Intelligence Center

The DELMIA Apriso Executive Intelligence Center (EIC) delivers all the data extracted from DELMIA Apriso Manufacturing Process Intelligence, and presents it in an intuitive format on an executive’s smartphone or tablet. EIC provides executives with at-a-glance situational awareness of all enterprise facilities. 

Reporting Analytics Platform

DELMIA Apriso Reporting Analytics Platform (RAP) is an enterprise solution that provides visibility into, control over and synchronization across global manufacturing operations. RAP eliminates the complexities of building and maintaining a data warehouse, allowing users to focus on manufacturing intelligence to drive better decisions and business improvement.

Production Intelligence Pack

DELMIA Apriso Production Intelligence Pack delivers access to comprehensive, real-time visibility and historical analytics into production, in and across plants. MPI provides reporting and analytics capabilities within the DELMIA Apriso global manufacturing platform, which manages production, quality, warehouse, maintenance and labour processes.

Machine Intelligence Pack

DELMIA Apriso Machine Intelligence Pack offers comprehensive, real-time visibility and historical analytics into equipment, in and across plants. Offering pre-configured machine analytics, reports, dashboards and Key Performance Indicators (KPIs), Machine Intelligence Pack delivers ready-to-use, equipment-based reporting and analytics covering 70+ indicators such as OEE, cycle time performance and Good-Scrap-Failed reporting.

Maintenance Intelligence Pack

DELMIA Apriso’s Maintenance Intelligence Pack offers comprehensive, real-time visibility and historical analytics into activities and performance, in and across plants. It provides a baseline for labour and repair reporting that can be leveraged on an enterprise-wide scale. 

Time and Labour Intelligence Pack

DELMIA Apriso’s Time and Labour Intelligence Pack offers comprehensive, real-time visibility and historical analytics into employee performance, in and across plants. Offering pre-configured employee and labour analytics, reports, dashboards and Key Performance Indicators (KPIs), Labour Intelligence Pack delivers ready-to-use, labour-based reporting and analytics covering 80+ indicators such as overall labour efficiency, labour per product and employee productivity reporting.

Quality Intelligence Pack

DELMIA Apriso’s Quality Intelligence Pack provides an out-of-the-box analysis to help find, investigate and solve key quality issues throughout the manufacturing process. With this Intelligence Pack, managers analyse all facets of operations to minimize costly defects, maximize effectiveness of Quality Control staff and machines, and maintain rapid-response containment capabilities. 

Warehouse Intelligence Pack

DELMIA Apriso Warehouse Intelligence Pack offers comprehensive, real-time visibility and historical analytics into warehouse performance, in and across plants. It monitors all warehouse activities, including both internal operations such as picking and assembly, and external-facing operations such as vendor and customer interactions.

Logistics Intelligence Pack

DELMIA Apriso’s Logistics Intelligence Pack offers comprehensive, real-time visibility and historical analytics into logistics operations, in and across plants. Manufacturers can benefit from faster visibility into logistics performance across organizations, products, locations, time periods, and many other filters.

MPI Lite

DELMIA Apriso MPI Lite is a packaged reporting analytics solution designed specifically for the needs of plant management, to maintain efficient, competitive plant operations and identify areas for continuous process improvement. MPI Lite has the same core features and capabilities as DELMIA Apriso Manufacturing Process Intelligence (MPI), including Machine, Production, Time & Labor, Quality, Maintenance, Logistics, and Warehouse.

Business Integrator

DELMIA Apriso Business Integrator enables synchronized manufacturing operations by providing built-in links for seamless integration between DELMIA Apriso applications and third-party, external business systems.

Business Integrator

Business Integrator

DELMIA Apriso Business Integrator enables synchronized manufacturing operations by providing built-in links for seamless integration between DELMIA Apriso applications and third-party, external business systems. Leverage Apriso’s Service Oriented Architecture to easily integrate your shop floor with Enterprise Resource Planning (ERP), Product Lifecycle Management (PLM), Quality Management Systems (QMS) and other enterprise systems by SAP, Oracle and others.

Machine Integrator

DELMIA Apriso Machine Integrator makes it easy to interface any DELMIA Apriso application to a wide range of manufacturing equipment (machines, IIoT devices and sensors, RFID readers, robots, automation controllers) on the plant floor, enabling a high degree of automation with manufacturing operations across your enterprise.

Machine Integrator

RFID

DELMIA Apriso RFID allows manufacturers to take advantage of technologies such as RFID and barcode scanners to identify assets and parts, automate processes and synchronize manufacturing operations for IIoT, Lean Manufacturing, Lean Inventory, Just-in-Time production and other advanced practices.

Machine Intelligence Pack

DELMIA Apriso Machine Intelligence Pack offers comprehensive, real-time visibility and historical analytics into equipment, in and across plants. Offering pre-configured machine analytics, reports, dashboards and Key Performance Indicators (KPIs), Machine Intelligence Pack delivers ready-to-use, equipment-based reporting and analytics covering 70+ indicators such as OEE, cycle time performance and Good-Scrap-Failed reporting.

Center of Excellence

DELMIA Apriso Center of Excellence enables standardization on an enterprise MES that can be rolled out to all plants, monitored and updated from a centralized system.

center of excellence

Process Builder

DELMIA Apriso Process Builder makes changing a process easy and quick, with a visual business logic designer and WYSIWYG user interface editor to rapidly redirect and adapt to changing business needs without coding or customization. Processes are used to dynamically create and dispatch tasks to the right operators, in the right locations, in the right time to fulfill incoming orders. Improvement ideas can be rapidly disseminated, assuring consistent use of new best practices.

DELMIA Apriso FAQs

How does the integration between my BPM systems and machines work?

Apriso contains two integrators that the technical team at MEMKO use to create the integrations. The business integrator exchanges information with your ERP, PLM, HRM and other level 4 business planning & logistic systems you may have. The machine integrator that exchanges data with your equipment and machines, the preferred way to do this is with OPC connection.

I’m in the early stages of automating my shopfloor. Can Apriso still provide me value?

Yes. Apriso is a highly configurable solution that can be tailored 100% to your business needs. Furthermore, MEMKO with our industry experience can help guide you with our automation partners to achieve your manufacturing goals.

Get in Contact

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