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MEMKO > Software > Verisurf > Master3DGage

Master3DGage

Affordable, Precise and Portable for Rapid, In-Process Inspection. Seamlessly integrated with Verisurf software to reduce scrap, improve quality, and improve productivity

 

Reduce scrap, improve quality, and increase productivity with Master3DGage.  The lightweight, wireless, battery enabled design it ideal for use in the quality room, on the shop floor, or in the field. On machine inspection and reporting can now be done in-process, right in the CNC machining center while the part is still clamped in place. Master3DGage is an accurate, portable CMM.

 

Benefits

In-process and first article inspection

Easy Align–Inspect–Report workflow

3D scanning and reverse engineering

Hot-swappable probes

First Article Inspection in Minutes

In-Process and First Article Inspection

The Master3DGage, powered by Verisurf software, is fast and easy to use.  First article inspections that would typically take hours can now be completed in minutes with the easy Align – Inspect – Report workflow.  Accurate and professional reports that can be output in a variety of standard business presentation formats, including 3D PDF, Excel, PowerPoint, Word, HTML, Text or directly to a database.

3D Scanning and Reverse Engineering

When it comes to reverse engineering, Master3DGage, powered by Verisurf lets you finish the job, from start to finish. Artifacts can be measured using the touch probe or optional 3D scanner. The Measure – Mesh – Model workflow quickly produces STL mesh models suitable for 3D printing or continue on to produce intelligent 3D CAD models.

CMM Hardware and software solution for inspection and reverse engineering

Inspections in three easy steps: Align, Inspect, Report

3DAlign

Align

Quickly automate alignment by picking targets on CAD features (datums). Run the routine by probing each target on the part. The Master3DGagetm software walks you through the process with simple, step-by-step instructions.

3DInspect1

Inspect

 Inspect and view in real time by manually probing or by following automated inspection plans. Easily measure features from precise single points to point clouds. Powerful technology displays variance between the 3D model and the part.

3DReport

Report

Using the 3D CAD model as the nominal definition, the system quickly generates custom reports in industry standard formats, including GD&T constraints and colour deviation maps for clear, practical analysis.

Digital 3D Inspections Made Easy

Master3DGage

The new PC-based Master3DGage portable CMM system uses precise, 3D model-based software like Verisurf to quickly and accurately verify part quality—right on a CNC machine or anywhere else in the manufacturing process. There’s no metrology experience needed. Just align the part, inspect it, and report it. First article inspections that used to take hours or days now take just minutes. Use the internal battery to inspect parts where you want, when you want, without being tethered to an AC outlet.

 

Greater productivity for all types of inspections Master3DGage’s handy, quick-mount CMM system allows easy setup for on-demand measurement and inspections anywhere on the shop floor. Mount Master3DGage right to your machine and check parts quickly, without removing them. In-process verification eliminates worries associated with repositioning parts.

 

Finish typical inspections, such as blueprint, in-process, incoming, first article and final inspections, quickly—with ease and accuracy. Measurement reports are generated automatically, using industry standard formats, so you will know immediately whether parts are in or out of tolerance.

Scrap rates drop. Profits soar.

Powered by Verisurf’s world-class, model-based software, Master3DGagetm maintains precise digital workflow, from the start of your inspection to the end. The ability to precisely pinpoint and resolve quality issues in real time helps reduce scrap, improve efficiency and boost the productivity of every machine. Bottom line? With the new Master3DGagetm you’ll do more work, with less rework—because both process and results are repeatable, even during high-volume production.

Ultra-accurate, six-axis metrology

Nearly as impressive as its software is the compact CMM it drives: an integrated Hexagon Metrology, six-axis CMM—among the world’s most accurate—with a remarkable measuring volume of 1.2m (4ft). This feature provides superior dimensional control of parts, tooling, molds, castings and more. The innovative counterweight design eliminates user fatigue and assures exceptional accuracy over the full range of measurements. The ergonomic wrist and intuitive, easy-to-reach controls increase comfort and simplify use.

Quality production has never been easier

In a production environment, time is money. But historically, non-digital manual and 2D parts inspections have been very labour intensive. With Master3DGagetm, simplicity and ease of use are designed right in, so that even those with little or no metrology experience can get up to speed quickly. Controls and interface are easy and straightforward, so users spend less time scrolling through screens and more time making quality parts.

Features

Complete System Comprises Of...

Master3DGage portable articulated PCMM arm

Six-axis Hexagon Metrology portable CMM

Tungsten carbide counterweights

Durable, hard-sided transport case

Master3DGage training part

Master3DGage inspection software

USB and power cables

Internal lithium-ion battery

1-year warranty

Certified qualification sphere Size +/- 0.0005mm (0.00002 in)

Spherical within 0.0001mm (0.000005 in)

Probe kit with 6 mm ruby sphere probe tip and 15 mm steel ball hard probes with quick disconnect and automatic probe identification

Master 3DGage FAQs

What is the Master 3DGage's accuracy and precision level?

E = 5+L/40≤18 P = 8
Per ISO 10360-2

What operating systems does Master 3DGage support?

Professional or better Windows XP, Vista or Windows 7 in 32-bit or 64-bit

Which file formats are supported?

  • ACIS Kernel SAT Files (*.SAT;*.SAB), • Alibre Design Files (*.AD_PRT;*.AD_SMP), • ASCII Files (*.TXT;*.CSV;*.DOC), • AutoCAD Files (*.DWG;*.DXF;*.DWF), • Autodesk Inventor Files (*.IPT;*.IAM; *.IDW), • Cadkey CDL Files (*.CDL), • HPGL Plotter Files (*.PLT), • IGES Files (*.IGS;*.IGES), • KeyCreator Files (*.CKD), • Mastercam Files (*.MCX;*.MC9;*.MC8), • Parasolid Files (*.X_T;*.X_B;*.XMT_TXT), • Rhino 3D Files (*.3DM), • Solid Edge Files (*.PAR;*.PSM;*.ASM)

 

  • SolidWorks Drawing Files (*.SLDDRW), • SolidWorks Files (*.SLDPRT;*.SLDASM), • SpaceClaim Files (*.SCDOC), • STEP Files (*.STP;*.STEP), • Stereolithography Files (*.STL), • VDA Files (*.VDA)

 

  • Optional formats: CATIA V4 Files (*.MODEL;*.EXP), CATIA V5 Files (*.CATPART;*.CATProduct), Pro/E Files (*.PRT;*.ASM;*.PRT.*;*.ASM.*), Unigraphics NX (*.PRT)

Want to see how Master 3DGage can be implemented in your business?

Contact us to learn more