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Industrial Engineering

DELMIA Discipline
MEMKO > Software > DELMIA > DELMIA Disciplines > Industrial Engineering

DELMIA industrial engineering enables innovation and efficiency by planning, simulating, and modelling global operations in a single platform. Users can virtual validate value networks, factory layouts, transportation plans, process plans, logistics plans and workforce plans to quickly respond to the competition or new market opportunities. As well as simulating and validating manufacturing processes before the physical plant or production line even exists.

 

DELMIA offers industry solutions in relation to:

  • Process Engineering
  • Manufacturing Bill of Materials
  • Process Plan
  • Resource Structure
  • Work Instructions
  • Additive Manufacturing
  • Fabrication
  • Robotics
  • Virtual Factory
  • Ergonomics
DELMIA Industrial engineering

Benefits

Create lean manufacturing systems

Plan with comprehensive 3D process and resource planning tools to create and optimize build-to-order and lean production manufacturing systems

Simulate manufacturing processes

Simulate with tools to virtually define and optimize manufacturing assets concurrently with manufacturing planning

Operate your production system virtually

Operate an accurate virtual production system to track real-time production activities, perform schedule changes, launch new programs and introduce model changeovers, and schedule maintenance operations

Process Engineering

Process Engineering helps create and optimise build-to-order and lean production manufacturing systems. Manufacturing Engineers and Project Managers can accelerate new product and variant introduction planning, reduce product and resource physical prototypes with 4D simulation, and maximize space and resource utilization to increase factory performance and safety. With process engineering can you create your MBOM, Process plan, work instructions and resource structure.

Manufacturing Bill of Materials

DELMIA Manufacturing Item Definition application is used to consume the EBOM and create an MBOM (a Manufacturing Bill of Material) that meets the requirement of Process and Industrial Engineers. The MBOM is linked to the EBOM through scope links. These links ensure the EBOM and MBOM remain in-sync with each other.

Process Plan

DELMIA Process Planning application allows Process Engineers to author manufacturing systems, manage system structures, balance manufactured items between systems and balance operations between systems. Through scope links between the Process Plan and MBOM ensure that the Process Plan and MBOM remain in-sync with each other.

Resource Structure

DELMIA equipment allocation application allows the resource scope on which the Process Plan can be executed, to balance the production line of operations with the available resource (shopfloor workers, machine tools, hand tools). Through scope links between the Process Plan and the Resource structure ensure the Resource structure and Process Plan remain in-sync with each other.

Work Instructions

Work Instruction Designer role has powerful, easy-to-use features to detail and document any process from simple assembly prototyping to complex manufacturing or maintenance processes using the Work Instructions application. Easily accessible through the 3DExperience platform, it allows operators to always have access to the latest work instructions.

Additive Manufacturing

DELMIA Additive Manufacturing drives manufacturing innovation and efficiency with tools to support planning, simulating and programming of additive manufacturing processes. The solutions enable manufacturers to virtually experience, validate, and optimise their additive manufacturing projects, from the nesting of parts, to engineering the process, to the validation of the process using physics-based simulation

Delmia additive manufacturing solution supports two processes:

  1. Directed Energy Deposition
  2. Powder Bed Fusion

Directed Energy Deposition

The solution allows users to generate scanned paths based on the 3D geometry and apply appropriate strategies to add material from machine tools or robots equipped with a laser. The program will be generated under a specific neutral format that will be translated for the machine by post processors. It provides a full suite of powerful tools for designing and validating components to support production engineering.

Powder Bed Fusion

The DELMIA solution provides a 3D interactive environment that enables Manufacturing Engineers to optimise powder bed fusion manufacturing techniques. Making it easy for Engineers to setup, program, analyse, and re-use additive manufacturing processes.

Users can create diverse support structures with or without perforation, fragmentation, attachments to stabilise the part, or use to recognise zones, then add supports where needed automatically. Users can generate scanned paths based on the 3D geometry and apply appropriate strategies to control quality variables for both parts and supports for printers using one or several lasers. The build plate with parts and supports to be printed can be output in 3MF, AMF and STL formats.

Fabrication

Fabrication

DELMIA Fabrication helps NC programmers to plan, detail, simulate and optimise their machining activities. Through tight integration of machine simulation with toolpath definition, NC programmers can identify and solve problems at earlier stages of the NC programming level.  They can save time and optimise processes by linking engineering and manufacturing knowledge in the context of the machine simulation to increase machining quality and performance, reduce scrap and rework and shorten the full manufacturing process.

Robotics

Robotics

DELMIA Robotics enables robot programmers to simulate and validate robot tasks. Perform reachability studies, interlock analysis and offline robot teaching to deliver optimised robotics programs to the shop floor. Robot programmers can also create, simulate and validate robots in the context of all manufacturing environments to optimise efficiency.

Virtual Factory

DELMIA Virtual Factory provides solutions for the creation and simulation of a 3D digital twin of a factory. To perform factory flow simulation analyses in order to optimise material flows and improve productivity. Connect your work cells to a PLC and perform a “virtual commissioning” of your work cell or line. Delmia virtual factory consists of three distinct areas – equipment design, plant layout and factory flow.

Equipment Design

The solution provides users with a full suite of powerful tools for designing and validating machines and mechanisms to support production engineering at all levels of the enterprise. Users can optimise and validate all the mechanical devices used in a manufacturing setting, from simple clamps to NC machine tools and complex robots, even the most complex milling, turning and mill-turn machines. Users can define axis-motion parameters including travel limits, acceleration, home positions, and speeds. Once a model is validated and saved to a resource catalog, it can be re-used by planners, programmers, and simulation engineers in a virtual factory context.

Plant Layout

DELMIA Plant Layout gives manufacturing planners and facility planners advanced tools for factory resource layout in a realistic virtual environment to define and validate shop floor layouts. The simplified layout tools let users position, align, and snap layout objects quickly and includes a catalog of parametric resources such as conveyors, shelving, tables, and containers. Existing 2D factory drawings and be snapped to the 2D drawings to quickly realize the 3D layout.

Factory Flow

DELMIA factory flow allows users to design factory layouts, and define & validate the behaviour of a station, a line or a complete plant in the 3DExperience platform. They see their systems in 3D as they design them. They can assess and fine-tune the performance of production systems, conducting feasibility and performance studies. With the platform you can Identify bottlenecks early in the planning process and maximise production rates with alternate routings. They can optimise resource positioning thanks to precise 3D simulations.

Ergonomics

Ergonomics

Using lifelike manikins DELMIA Ergonomics allows users to find ergonomic problems early in the virtual world to assess equipment design, improving workers’ well-being, reducing operator fatigue and discomfort, costs, and increase productivity in the real world.

Discover the roles within DELMIA for Industrial Engineering

Roles

assembly riveting programmer for aerospace

Assembly Riveting System Programmer for Aerospace

Program, simulate, and validate complex Robot drilling and riveting systems in a 3D Virtual Factory context

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assembly robot programmer

Assembly Robot Programmer

Program, simulate, and validate Robotic assembly systems in a 3D Virtual Factory context

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assembly simulation engineer

Assembly Simulation Engineer

Perform feasibility studies of your assembly or disassembly process to mitigate problems, accelerate time-to-market and improve first-time quality

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assembly simulation expert

Assembly Simulation Expert

Quickly perform feasibility studies of your complex assembly or disassembly process to mitigate problems and accelerate time-to-market

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assembly structure preparer for marine

Assembly Structure Preparer for Marine

Define the manufacturing assembly strategy and produce assembly drawings

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body-in-white robot programmer

Body-in-white Robot programmer

Define, validate and program Body-in-White robot systems offline in the Virtual Factory

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body-in-white robotics engineer

Body-in-white robotics engineer

Validate and optimize the Body-in-White robotics processes and resources with Robotics simulation and validation in a Virtual Factory context

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cutting tool technologist

Cutting Tool Technologist

Create virtual models of tools and other parts directly from manufacturers’ website

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equipment & layout engineer

Equipment & Layout Engineer

Design & validate tooling, machines, and layouts to build the Virtual Factory

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ergonomic workplace designer

Ergonomic Workplace Designer

Safe & Efficient Workplace

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ergonomics specialist

Ergonomics Specialist

Human-Centered Product and Workplace Design with Virtual Ergonomics

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ergonomist

Ergonomist

Create Virtual Manikins with specific anthropometry and biomechanics attributes

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fabrication riveting system programmer for aerospace

Fabrication Riveting System Programmer for Aerospace

Create, simulate, and validate complex NC drilling and riveting programs for aerospace industry

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fabrication robot programmer

Fabrication Robot programmer

Define, validate and program robot arc welding and sealant deposition systems offline in the Virtual Factory

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fabrication robot programmer

Fabrication Robot workcell programmer for industrial equipment

Program, simulate, and validate Robotic fabrication systems in a 3D Virtual Factory context

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factory simulation engineer

Factory Simulation Engineer

Simulate material flow and resource utilization in a Virtual Factory context

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fastener process engineer

Fastener Process Engineer

Create and validate the assembly process plans with fasteners

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fluidic systems work preparer for marine

Fluidic Systems work preparer for Marine

Efficient rule-driven creation of deliverables for manufacturing of Marine piping and HVAC systems

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machine & tooling designer

Machine & Tooling Designer

Create 3D virtual models of shop floor equipment such as machines, robots, 3D printers ?and tooling – including kinematics

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manufactured part process engineer

Manufactured Part Process Engineer

Define & validate the fabrication process in a 3D environment to accelerate the start of production and improve first time quality

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manufacturing engineer

Manufacturing Engineer

Fully define and manage your Manufacturing Items and Process Plans in a single environment

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manufacturing engineer for marine

manufacturing engineer for Marine

Manage the Manufacturing Bill of Materials and Process Plans, author Work Instructions and simulate Assembly Operations

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manufacturing items engineer

Manufacturing items engineer

Define, compare, manage and update the Manufacturing Bill of Material (MBOM) from the Engineering Bill of Material (EBOM)

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manufacturing process engineer

Manufacturing process engineer

Provides highly efficient browsing and basic authoring of Manufacturing Routings to create and update manufacturing plans in a light and affordable web client

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manufacturing reviewer

Manufacturing Reviewer

Review and assess your Manufacturing BOM, Process Plans and Work Instructions.

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material deposition machine programmer

Material deposition machine programmer

Prepare & compute the manufacturing process for Material Deposition (DED-cladding) & Material Extrusion in Additive Manufacturing

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NC machine simulation engineer

NC machine simulation engineer

Full NC program validation based on NC Code (ISO Code / G-Code) machine simulation for milling, turning and mill-turn machines

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nc mill-turn machine programmer

NC Mill-turn machine programmer

Define and validate machining processes to program NC lathe and mill-turn machines

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nc milling machine programmer

NC milling machine programmer

Define and validate programs to mill complex parts on a multi-axis milling machine or robot

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mc mold and die programmer

NC mold & die programmer

Define and validate 2.5 and 3-axis machining processes to machine complex molds and dies

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NC prismatic machine programmer

NC Prismatic machine programmer

Define and validate 2.5-axis and Wire EDM machining processes

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NC shop floor programmer

NC Shop floor programmer

Enbales CNC Machinist to create a NC Program dedicated to 3 axis machine & wire EDM

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plant layout designer

Plant Layout designer

Advanced layout capabilities enable Manufacturing Planners to efficiently define the factory resource layout

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powder bed machine programmer

Powder Bed Machine Programmer

Prepare & compute the manufacturing process for Powder Bed 3D Printers to reduce print time and wasted material

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powder bed machine specialist

Powder Bed Machine Specialist

Prepare, compute & simulate the manufacturing process for Powder Bed 3D Printer to reduce print time and wasted material

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process engineer

Process Engineer

Powerful 3D applications for definition, reconciliation, and visual validation of the Manufacturing Bill of Materials and associated Process Plans

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process engineer for marine

Process Engineer for Marine

Define and validate assembly strategy and process sequence in a powerful 3D context

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process engineer for plant construction

Process Engineer for Plant Construction

Define and validate the Construction Bill of Materials and construction strategy in a powerful 3D context

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process simulation reviewer

Process Simulation Reviewer

Utilize 3D simulations to review, mark-up and share best engineering practices

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product and packaging manufacturing engineer

Product and Packaging Manufacturing Engineer

Define your manufacturing BOM, process plans, and 3D work instructions based on seamlessly connected engineering design data

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robot programmer

Robot Programmer

Build, Simulate, Validate and Program Industrial Robot workcells

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robotic workcell simulation engineer

Robotic Workcell Simulation Engineer

Design, simulate and validate robot handling systems in the Virtual Factory

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robotics virtual commissioning analyst

Robotic Virtual Commissioning Analyst

Execute virtual commissioning scenarios on a Manufacturing virtual twin with accurate simulations of Robots, equipment and sensors connected to a PLC Program

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service process engineer

Service Process Engineer

Define and maintain your service items and maintenance tasks directly in 3D

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surface robot programmer

Surface Robot Programmer

Define and validate offline program robotic finishing systems in the Virtual Factory

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time study expert

Time Study Expert

Analyze the time of manufacturing operations performed by workers based on proven supported time standard methods

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virtual commissioning analyst

Virtual Commissioning Analyst

Execute virtual commissioning scenarios on a Manufacturing virtual twin including accurate simulation of equipment and sensors connected to a PLC Program

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work instructions author

Work Indstructions Author

Visually define work instructions for any process, from simple assembly prototyping to complex manufacturing by leveraging 3D product models

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work safety engineer

Work Safety Engineer

Human-Centered Workplace Design with Virtual Ergonomics

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